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class="mio-curmbs">您所在的位置： <a href='/' class=' '>首頁</a> > <a href='/?m=home&c=Lists&a=index&tid=3'>技術中心</a></div> <div class="mio-article"> <h1 class="h1tnew">旋流器運行中壓力異常是怎么回事 </h1> <div class="create_time">發布時間：2020-11-04 09:23:09 發布人：冀鼎環?？萍?nbsp; 瀏覽量：<script type="text/javascript"> function tag_arcclick(aid) { // 步驟一:創建異步對象 var ajax = new XMLHttpRequest(); // 步驟二:設置請求的url參數,參數一是請求的類型,參數二是請求的url,可以帶參數,動態的傳遞參數starName到服務端 ajax.open("get", "/index.php?m=api&c=Ajax&a=arcclick&aid="+aid+"&type=view", true); // 給頭部添加ajax信息 ajax.setRequestHeader("X-Requested-With","XMLHttpRequest"); // 如果需要像 HTML 表單那樣 POST 數據，請使用 setRequestHeader() 來添加 HTTP 頭。然后在 send() 方法中規定您希望發送的數據： ajax.setRequestHeader("Content-type","application/x-www-form-urlencoded"); // 步驟三:發送請求 ajax.send('_ajax=1'); // 步驟四:注冊事件 onreadystatechange 狀態改變就會調用 ajax.onreadystatechange = function () { // 步驟五如果能夠進到這個判斷說明數據完美的回來了,并且請求的頁面是存在的 if (ajax.readyState==4 && ajax.status==200) { 　　　　document.getElementById("eyou_arcclick_"+aid).innerHTML = ajax.responseText; 　} } } </script><i id="eyou_arcclick_598" class="eyou_arcclick" style="font-style:normal"></i> <script type="text/javascript">tag_arcclick(598);</script></div> <p><strong><a href="" title="" target="_blank" class="sitelink"></a></strong> <p><p>　　旋流器的給礦、溢流、和沉砂三個參數是相互關聯、互相影響的。因此對三個參數的調節需要慎重一些旋流器的沉沙嘴直徑的大小對分離粒度的影響很大。旋流器的出口堵塞旋流器運行過程中會出現各種各樣的問題，例如旋流器的運行壓力異常、底流溢流濃度異常、底流溢流顆粒粒度異常等。</p><p>　　旋流器運行中壓力異常這意味著什么？</p><p>　　水力分級旋流器溢流（水力分級旋流器入料正常壓力應該在0.10-0.15MPa之間，最大不能超過0.30MPa，可以通過煤泥水泵變頻控制入料壓力。水力分級旋流器分級粒度：100～200μm，即0.1-0.2mm）。</p><p>　　1、給料壓力波動：給料壓力應穩定在生產要求壓力上不得產生較大波動。給料壓力發生波動有損于設備性能，影響旋流器的分級效果。壓力波動通常是泵槽液位下降和空氣曳引造成泵給料不足或者是泵內進入雜物堵塞造成的。運行很長時間后壓力下降是由泵磨損造成的。</p><p>　　調整： ①若是泵槽液位下降引起的壓力波動可以通過增加液位或關閉一兩個旋流器或減小泵速來調整。②若是由泵堵塞或磨損引起的壓力波動，則需檢修泵。</p><p>　　2、堵塞：檢查所有運行中的旋流器溢流和底流排料是否通暢。如果旋流器溢流和底流的流量減少或底流斷流，則表明旋流器發生堵塞。</p><p>　　調整：①若是溢流、底流流量均減小，則可能是旋流器進料口堵塞此時應關閉堵塞旋流器的進料閥門，將其拆下，清除堵塞物；②若是底流流量減小或斷流，則是底流口堵塞，此時可將法蘭拆下，清除底流口中雜物。</p><p>　　3、底流參數分析：經常觀察旋流器底流排料狀態，并定期檢測底流濃度和細度。底流濃度波動或“底流夾細”均應及時調整。旋流器正常工作狀態下，底流排料應呈“傘狀”。如底流濃度過大則底流呈“柱狀”或呈斷續“塊狀”排出。</p><p>　　調整：①底流濃度大可能是由給料漿液濃度大或底流口過小造成的?？梢韵仍谶M料處補加適量的水，若底流濃度仍大，則需更換較大的底流口。②若底流呈“傘狀”排出，但底流濃度小于生產要求濃度，則可能是進料濃度低造成的，此時應提高進料濃度。③“底流夾細”的原因可能是底流口徑過大、溢流管直徑過小、壓力過高或過低?？梢韵日{整好壓力，再更換一個較小規格的底流口，逐步調試到正常生產狀態。</p><p>　　4、溢流參數分析：定時檢測溢流濃度及細度。溢流濃度增大或“溢流跑粗”可能與給料濃度增大和底流口堵塞有關。調整：發現“溢流跑粗”可以先檢測底流口是否堵塞，再檢測進料濃度，并根據具體情況調整。</p><p style="text-align: center;"><img src="/uploads/ueditor/20201104/1-201104092356147.gif" title="旋流器運行中壓力異常是怎么回事" alt="旋流器運行中壓力異常是怎么回事" width="500" height="430" border="0" vspace="0" style="width: 500px; height: 430px;"/></p><p>　　5、設備維護：</p><p>　　應經常檢查旋流器各部件的磨損情況，如果任何一種部件的厚度減少50%，則必須將其換掉。</p><p>　　旋流器最易磨損的部位是底流口，若發現“底流夾細”則應檢測底流口是否磨損，并更換底流口。</p><p>　　6、若發現旋流器進料前漿閥上部漏水，可將閥體上端的四個內六角螺栓緊固，直至不漏水為止；若過分緊固，會導致閥門閘板提升困難。</p><p>　　因為給礦壓力直接影響旋流器的處理量和分級粒度，給礦壓力越大，礦漿流速越高，旋流器的處理量就越大，同時礦漿在旋流器中旋轉速度和離心力也越大，分級粒度也越細。確定分級粒度以后，就要求一定的壓力與之相適應，壓力過大則沉砂中混入的細粒增多，壓力過小則溢流中混入的粗粒增多，這都會降低分級效率水力旋流器的三種給礦方式。</p><p>　　當給礦壓力在標定范圍內沉砂濃度較低時，可將沉砂嘴更換較小型號，以達到減少夾細現象的目的。選擇適當的旋流器給礦方式。給礦有三種方式：借高差自流給礦，穩壓箱給礦，砂泵直接給礦。一種給礦方式要求有較大的高差(一般在5m以上)，地形條件不允許時難以實現；</p><p>　　<a href="http://www.tap-swipe-pinch.com/xlq/" target="_blank" title="旋流器">旋流器</a>的運行壓力異常是相對比較容易解決的問題，它主要和旋流器的運行操作相關。以下就是旋流器運行壓力異常常見的三個原因，及其解決方法。旋流器的進料管道若設置了旁路管道，那么在旁路管道調節出現問題時，可能會出現主路管道和旁路管道共同供料的情況，此時旋流器的運行壓力必然會大幅增加，只要適當調整旁路管道，將進料量恢復到正常水平，旋流器內的運行壓力也會隨之恢復。</p><p>　　二種給礦的優點是壓力穩定，但缺點是管路多，礦漿回流大，經濟效果較差；三種給礦管路少，經濟效果好，但給礦壓力波動較大。目前多用三種給礦方式(即所謂動壓給礦)。試驗物料為某金礦提供的浮選尾礦，經檢測，尾礦中粗顆粒(主要集中在+150目)品位仍較高，擬用旋流器進行分級，現場提供的進料壓力為0.1MPa左右。</p><p>　　其實在一般的情況下設備能夠適合的污泥濃度有一定的范圍要求，旋流器污泥濃度過低或過高均會消耗更多的絮凝劑。在設備正常運轉的污泥濃度情況下，絮凝劑的用量和待處理污泥的固含量近似成正比例關系，所以在一定污泥流量的情況下，絮凝劑的投加量要根據污泥的濃度進行調整，很多時候由于污泥濃度發生變化，而絮凝劑投加量沒有及時調整而使現場運行表現不佳或產生藥耗增加。</p><p><br/></p> </p> <div class="mio-alink">原創文章地址：<a href="http://www.tap-swipe-pinch.com/?m=home&c=View&a=index&aid=598">http://www.tap-swipe-pinch.com/?m=home&c=View&a=index&aid=598 </a></div> </div> </div> <div class="row mio-prev-next"> <div class="col-md-6">上一篇：沒有了</div> <div class="col-md-6">上一篇：<a href="" title=""> </a></div> <div class="col-md-6">下一篇：沒有了</div> <div class="col-md-6 tr">下一篇：<a href="" title=""> </a></div> <div class="mio-arelated"> <h3 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